Digital Factory
Stage III—Output

Gerber Thermal Printing / Spot Color

By adding the Thermal Spot Color printing module to the core Digital Factory product, Gerber users can take advantage of an open and improved digital output workflow. Digital Factory extends connectivity for Omega users while adding additional design and print capabilities.

  • Open "native" Gerber™ files and print/cut directly to non-Gerber™ devices
  • Print/cut from Corel™, PhotoShop™, Illustrator™ etc. directly to Gerber™ devices
  • Spot color design and production tools for the Edge™ not available in Omega™

File Linking

tailor signThis is an example of a linked Illustrator EPS file, using just two spot colors. The black was output as spot black and the other spot colour was output using a duotone colour made up with a metallic foil on top of a green foil.

Omega cannot import this file and print with spot foils.
Printing complex PhotoShop files, that contain special custom colors (i.e., Pantone) and special fills, can be easily done in Digital Factory using the Link feature.

file linking GUIIn a linked Ai or EPS file, you can substitute your own spot foils or duotones (2 foils overprinted), such that solid fills and gradients will print with the substituted colors.

Gradient and Bitmap Fills

steel demonstration Multi color gradients and special fills can be printed in process or spot colors.

The word HAZARD has been filled using a duotone, spot "square filled" gradient, so it will print using two spot colours (Kumquat and Bright Red).

The word STEEL was created by applying the Chisel Effect feature to the text. Then a bevelled shading effect was created by applying different gradients to the text fill and chisel pieces.

Spot Color Design

2 color sign The beauty of spot color designing can be taken to the limit with Digital Factory's large assortment of unique spot color design tools.

In this design that uses tints of a single spot color, the "Metamorphosis" tool was used to create the elliptical blend in the background (100% to a 5% tint), with the 5% end colour offset from the center (up and right) to give the effect of lower left lighting.

Multitone Spot Color Bitmaps


spot color bitmaps A powerful design tool that saves time and makes spectacular graphics.

In this design, the text "Reptile House" is composed of three spot colors. A full-color photographic image of an iguana was then added to the design. Rather than print the iguana using a 4-color process (making for a total of seven spots), the multitone bitmap feature was used to colorize the iguana image using the same three spot colors that were used for the text.

Prime by Object, by Tint, or as Global

horse prime Prime objects color by color or object by object, and control the priming color, primer shrinkage and prime tints with tints of primer color, making prints on colored vinyl something to look forward to.

When printing long gradients (see gradient on right of image) you can make use of Digital Factory's trapping capabilities at the halftone level. To take advantage of this, the user can specify an amount to reduce the size of the priming layer ink dots (say 5%, to reduce the tint by around 5%), which causes the prime colour to be put down at a 5 percent smaller dot than the main foil.